Unmanned loading and unloading of forklift AGV_Huaxiao Precision (Suzhou) Co., Ltd.

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Unmanned loading and unloading of forklift AGV

Laser forklift AGV replaces traditional forklift automated loading and unloading

Project Consulting

Project Background

In order to reduce the entry of forklifts into the workshop, avoid cross-operation between people and forklifts, reduce safety risks, and at the same time realize the automatic buffering of logistics in the unloading area, the project invested 4 laser forklift AGVs to replace manual forklifts, while adding 8 automatic conveying mechanisms to achieve auto parts Automatic caching.

The project ultimately saved 4 forklift operators, eliminated the hidden dangers of high stacking in the unloading area, improved the automation of the plant, and reduced the operational risk to the greatest extent.

Industry : Car manufacturer
Features : Stamping
Process type : Store

Environmental conditions:

Ambient temperature: -5-45℃
Relative humidity: 50％～98％
Voltage: AC220V/380V×50Hz
Control voltage: DC24V
Compressed air: 0.4~0.6MPa

Basic road conditions:

Pavement requirements: ground difference ±5mm/㎡
Pavement slope: within 2%

Drive unit:

Steering wheel drive

System structure:

The PC industrial control computer is used as the upper computer to manage and dispatch the forklift AGV;
The line side realizes the interaction with the industrial computer through the call button;
Pushing mechanism through independent PLC control + detection switch automatic storage and transportation.

Communication equipment:

Wireless AP

Power supply system:

24V / 160Ah lithium battery / online intelligent charging

Transport process:

Inside the factory:
The forklift AGV transports the full material rack in the yard to the buffer mechanism in the unloading area;
Take the empty material rack from the empty material rack buffer area and return to the line edge to realize the line edge empty and full replacement.
Outside the factory:
Call manually after the truck is in place, and the forklift AGV will unload the empty rack to the buffer area of the empty rack;
The forklift AGV forks take the full material rack and transport it to the truck.

Customer benefits:

Save 4 forklift operators;
Reduce the safety risk of forklift and human cross operation;
Eliminate hidden safety hazards of high stacking outside the plant.

Solution advantages:

1. Unmanned loading and unloading
2. Automatic cache, automatic delivery
3. Reduce risk and save manpower

Environmental conditions:	Basic road conditions:	Drive unit:
Ambient temperature: -5-45℃ Relative humidity: 50％～98％ Voltage: AC220V/380V×50Hz Control voltage: DC24V Compressed air: 0.4~0.6MPa	Pavement requirements: ground difference ±5mm/㎡ Pavement slope: within 2%	Steering wheel drive

System structure:	Communication equipment:	Power supply system:
The PC industrial control computer is used as the upper computer to manage and dispatch the forklift AGV; The line side realizes the interaction with the industrial computer through the call button; Pushing mechanism through independent PLC control + detection switch automatic storage and transportation.	Wireless AP	24V / 160Ah lithium battery / online intelligent charging

Transport process:	Customer benefits:	Solution advantages:
Inside the factory: The forklift AGV transports the full material rack in the yard to the buffer mechanism in the unloading area; Take the empty material rack from the empty material rack buffer area and return to the line edge to realize the line edge empty and full replacement. Outside the factory: Call manually after the truck is in place, and the forklift AGV will unload the empty rack to the buffer area of the empty rack; The forklift AGV forks take the full material rack and transport it to the truck.	Save 4 forklift operators; Reduce the safety risk of forklift and human cross operation; Eliminate hidden safety hazards of high stacking outside the plant.	1. Unmanned loading and unloading 2. Automatic cache, automatic delivery 3. Reduce risk and save manpower