Unmanned JIS in the automobile assembly shop_Huaxiao Precision (Suzhou) Co., Ltd.

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Unmanned JIS in the automobile assembly shop

Front and rear bumper automatic unloading forklift AGV in assembly shop

Project Consulting

Project Background

Before and after the completion of this project, the bumper has a complete logistics solution from unloading and transportation to the production line, and finally realizes the automation of factory logistics.

1 set of unloaded laser forklift AGVs; 1 set of buffer pushing mechanism; 25 sets of AGV towed after delivery; the front and rear bumpers are automatically unloaded from the trucks to the JIS temporary storage area and passed by the JIS temporary storage area The pushing mechanism automatically caches and sends a complete set of automation solutions from the distribution AGV to the production line.

Industry : Car manufacturer
Features : Stamping
Process type : Final assembly

Environmental conditions:

Ambient temperature: -5-45 ℃
Relative humidity: 50% ～ 98%
Voltage: AC 220V / 380V × 50Hz
Control voltage: DC 24V
Compressed air: 0.4 ~ 0.6MPa

Basic road conditions:

Pavement requirements: ground difference ± 5mm / ㎡
Pavement slope: within 2%

Drive unit:

Steering wheel drive

System structure:

1. Execution equipment
2. Network Media
3. Host system

Communication equipment:

Industrial LAN

Power supply system:

24V / 300Ah lithium battery / online intelligent charging

Transport process:

Incoming truck → unloading by forklift AGV → sending materials to JIS temporary storage area by forklift AGV → loading empty equipment by forklift

Customer benefits:

Reduce 2 manual forklifts and 6 forklift drivers

Solution advantages:

1. Realize the automatic unloading of the bumper material truck before and after the incoming truck, and the automatic loading of empty appliances.
2. Achieve 65JPH production cycle demand.
3. Realize the operation of unmanned forklifts in the production workshop to ensure personnel safety and environmental requirements.

Environmental conditions:	Basic road conditions:	Drive unit:
Ambient temperature: -5-45 ℃ Relative humidity: 50% ～ 98% Voltage: AC 220V / 380V × 50Hz Control voltage: DC 24V Compressed air: 0.4 ~ 0.6MPa	Pavement requirements: ground difference ± 5mm / ㎡ Pavement slope: within 2%	Steering wheel drive

System structure:	Communication equipment:	Power supply system:
1. Execution equipment 2. Network Media 3. Host system	Industrial LAN	24V / 300Ah lithium battery / online intelligent charging

Transport process:	Customer benefits:	Solution advantages:
Incoming truck → unloading by forklift AGV → sending materials to JIS temporary storage area by forklift AGV → loading empty equipment by forklift	Reduce 2 manual forklifts and 6 forklift drivers	1. Realize the automatic unloading of the bumper material truck before and after the incoming truck, and the automatic loading of empty appliances. 2. Achieve 65JPH production cycle demand. 3. Realize the operation of unmanned forklifts in the production workshop to ensure personnel safety and environmental requirements.