Wafer automatic delivery online

New Energy Photovoltaic Silicon Workshop-Automatic Delivery Goes Online

Project Consulting

Project Background

The project is to satisfy the customer's transformation of the supporting logistics transportation of the fully automated warehouse and production workshop.

In order to realize the loading of the customer's customized material clips and the docking with the front and rear belt conveyor lines, a non-standard load-bearing structure is used in the project process. The AGV part of the main body uses a single group of differential drives, which can realize in-situ rotation. The two-way lane is realized in the 1.4m logistics channel of the plant, which greatly reduces the length of the entire AGV transportation path and improves the efficiency of material transportation. The load-bearing part adopts a double-layer belt line, the upper layer is loaded with full material clips, and the lower layer is loaded with empty material clips. The integrated precision error of docking with the sorting line and production line is less than ± 5mm.

The successful implementation of the project has reduced the number of warehouse and logistics operators by 50%, and eliminates the need for cross-regional personnel operations. At the same time, it has improved the efficiency of warehouse and production operations, and has also fully automated the production and supply of the entire workshop.

Environmental conditions:

Ambient temperature: 18-25 ℃
Relative humidity: 60%
Voltage: AC 220V / 380V × 50Hz
Control voltage: DC 24V

Basic road conditions:

Pavement requirements: ground difference ± 5mm / ㎡
Pavement slope: within 2%

Drive unit:

Single group double differential maintenance-free DC motor

System structure:

AGV dispatching system, AGV, automatic charging pile

Communication equipment:

Wireless WIFI

Power supply equipment:

24V / 60Ah lithium battery / online intelligent charging

Transport process:

After the AGV receives the calling information, it accepts the wafer clips at the end of the warehouse sorting line and returns the empty clips to the conveyor line. After receiving the full material rack, the AGV goes online and docks with the automatic belt line, conveys the full material clamp, receives the empty material clamp, and then returns to the warehouse.

Customer benefits:

Realize seamless docking from unmanned sorting line to fully automatic production line

Solution advantages:

1. Magnetic tape navigation, stable and wear-resistant
2. Laser obstacle sensor + safety edge + emergency stop button + sound and light alarm
3. Fully automatic docking, automatic feeding, unmanned logistics

Environmental conditions:	Basic road conditions:	Drive unit:
Ambient temperature: 18-25 ℃ Relative humidity: 60% Voltage: AC 220V / 380V × 50Hz Control voltage: DC 24V	Pavement requirements: ground difference ± 5mm / ㎡ Pavement slope: within 2%	Single group double differential maintenance-free DC motor

System structure:	Communication equipment:	Power supply equipment:
AGV dispatching system, AGV, automatic charging pile	Wireless WIFI	24V / 60Ah lithium battery / online intelligent charging

Transport process:	Customer benefits:	Solution advantages:
After the AGV receives the calling information, it accepts the wafer clips at the end of the warehouse sorting line and returns the empty clips to the conveyor line. After receiving the full material rack, the AGV goes online and docks with the automatic belt line, conveys the full material clamp, receives the empty material clamp, and then returns to the warehouse.	Realize seamless docking from unmanned sorting line to fully automatic production line	1. Magnetic tape navigation, stable and wear-resistant 2. Laser obstacle sensor + safety edge + emergency stop button + sound and light alarm 3. Fully automatic docking, automatic feeding, unmanned logistics

Project Consulting

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